2004 POLARIS SPORTSMAN 700 MANUAL PDF

Find great deals on eBay for Polaris Sportsman Manual in Other Makes. Shop with Polaris Sportsman / Service Repair Manual. $ View and Download Polaris Sportsman EFI owner’s manual online. Polaris ATV Owner’s Manual. Sportsman EFI Offroad Vehicle pdf manual. Sportsman / EFI ATV Service Manual (PN ) ECopyright Polaris Sales Inc. All information contained within this publication is based .

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Refer to Chapter 2 and Chapter 8. Torque thermostat housing 8. Remove the anvil bolts and separate caliper halves and remove pistons with piston pliers.

Do not use the shaft to press the assembly into the housing, as bearing Bearing damage may result. Be sure the storage sportzman is well ventilated, and cover the machine with a genuine Polaris ATV cover. Set the selector dial to measure AC Voltage. All operating and control functions within the ECU are pre–set. By pressing ‘print’ button you will print only current page. Adjust clutch offset, alignment, and belt deflection.

Press out sportsmqn spring pins K in the inner sheave. The shaft should rotate freely until the stop plate makes contact with the sheave casting. Install the armature plate D and spacer washer E into the output cover.

It is recommended to replace seals whenever the cylinder head is disassembled. Remove PVT outer cover, both drive and driven The pilot system supplies fuel during engine operation with the throttle valve closed or slightly opened. Pull the harness assembly out from the headlight assembly. With short, sharp jerks, remove drive shaft from front gearcase. Disconnect holder strap and remove cover.

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Polaris Sportsman 700 EFI Owner’s Manual

If the oil filter is obstructed, a bypass valve contained in the filter allows oil to bypass the filter element. The oil is then pumped through the oplaris filter. Torque bolt to 35 ft. The red wire connects to the battery.

Always follow all recommended maintenance procedures. By pressing maual button you will print only current page. Install the small clamp on the boot. If necessary, remove the rear brake line from the master cylinder. Refer to your parts manual for the proper replacement parts.

Clean clutch sheaves janual and inspect inlet mabual outlet ducts for proper routing and sealing. Clean and reinstall the drain plug with a new sealing washer. Visually inspect each cam lobe for wear, chafing A.

Suggested break-in oil change is at 20 hours, miles, or one month, whichever comes first. This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty. Following are three tests which can easily be made on a battery to determine its condition: Install battery in vehicle with positive terminal machine and wash the case and toward the front.

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POLARIS SPORTSMAN EFI OWNER’S MANUAL Pdf Download.

Refer to Maintenance Chapter 2 for more information. Thrust Washer Cover 4. Attach A-arm to hub strut assembly. Remove the fuel test valve cap.

Replace old or off-season fuel with fresh fuel. Your safety is involved when these words and symbols are used. A Polaris ATV is not a toy and can be hazardous to operate. Cylinder Out of Round Limit: Place the transmission in park. Perform all services at whichever reading is reached first. Page 81 Cylinder Out of Round Limit: Front Drive Axle Removal. Drive Clutch Xportsman replace parts with used parts from another clutch assembly!

Engine braking EBS continues until the drive clutch 9. Be sure breather line is routed properly and secured in place.

Periodic Maintenance Chart Mqnual oil immediately and monitor level. Remove the detent gear from the case. Inspect the ring gear C for consistent wear patterns. This will help the instrument cluster slide into the pod assembly more easily. A NOTE provides key information to clarify instructions. Properly dispose of any antifreeze from the engine or hoses.